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Mica and Shielding for Railway Cables

Halogen-free materials for circuit integrity per EN 45545, IEC 60331. Stock in Barcelona, in-house taping service at 80 km/day.

100 t/year Mica
80 km/day Taping
ISO 9001 Certified
25+ Years

Railway rolling stock requires cables that guarantee circuit integrity during a fire, with minimal smoke emission and toxic gases. OR64 mica tapes — halogen-free — make it possible to build cables that keep their function at temperatures up to 1000°C, meeting the requirements of EN 45545, IEC 60331, EN 50200 and BS 6387. Permanent stock in Barcelona with our own taping service: 80 km/day capacity.

Mica Tapes for Circuit Integrity

2 productos

Mica tapes ensure that the cable retains its function during a fire. Calcined mica on alkali-free glass-fibre fabric, with a high-resistance silicone resin binder. Halogen-free and free of toxic gases.

MUSCOVITE FR80M28

Test temp. 750–950°C Strength ≥1.3 kV/layer Best cost-to-performance ratio

→ Standard IEC 60331, EN 50200

PHLOGOPITE (FR-P series)

Test temp. up to 1000°C Greater flexibility Small conductor cross-sections

→ Long exposure, BS 6387

Reference Thickness Mica content Breakdown
FR90P28 0.100 ±0.02 mm 90 ±5 g/m² ≥1.0 kV/capa
FR120P28 0.120 ±0.02 mm 125 ±5 g/m² ≥1.2 kV/capa
FR160P28 0.150 ±0.02 mm 160 ±5 g/m² ≥1.5 kV/capa
Al

EMI Shielding

AL/PET laminates for signalling cables

1 producto

Railway signalling and communication systems require shielding against electromagnetic interference. The AL/PET laminate provides an effective shield in data, signal and instrumentation cables. Available with a lubricated option for high-speed helical taping.

PET

Electrical Insulation and Separation

PET film for layer insulation

1 producto

PET film acts as a dielectric insulator between layers and as a separator between cable components. High dielectric strength, resistance to water and chemical vapours, dimensional stability. Multiple thicknesses and finishes available.

FR

Flame-Retardant Tape

Alternative to mica for CPR compliance

1 producto

Where full circuit integrity is not required but CPR standards on smoke and flame propagation must be met, the flame-retardant tape offers an alternative to mica. Non-woven polyester base with retardant elements, halogen-free.

Detailed technical specifications on request.

Reference standards

OR64 materials enable the cable manufacturer to build products that meet the main fire-safety standards for railway rolling stock.

Normativa Ámbito Producto OR64
EN 45545 Railway rolling stock: fire, smoke, toxicity Mica (halogen-free)
IEC 60331 Circuit integrity under fire Muscovite/phlogopite mica
EN 50200 Cable fire resistance Muscovite/phlogopite mica
BS 6387 Fire resistance (UK) Phlogopite mica

Mica Taping Service

OR64's in-house conductor mica-taping service. Five vertical double-head lines with 80 km/day capacity. Single or double-layer taping per standard. OR64 material or toll processing on customer conductor.

Taping lines 5 vertical double-head lines
Daily capacity 80 km/day
Layers Single or double per standard

Mica side in contact with copper. Standard or high-quality grade depending on cross-section and taping speed.

Why OR64

Local Stock and In-House Taping Service

Permanent mica stock in Barcelona: 100 t/year. Taping service with 80 km/day capacity. No reliance on 8-12 week imports. No minimum order. ISO 9001 certification and full traceability.

Contact us
Permanent stock Barcelona 100 t mica · 500 t PET
In-house taping OR64 80 km/day · 5 lines
Traceability Batch certificates Documentation for audits
25+ years Experience ISO 9001 · Railway sector

Technical or commercial enquiry

For a mica quote: specify type (muscovite/phlogopite), reference, width, format (pad/spool), volume. For taping service: specify conductor cross-section, target standard, estimated volume.

Permanent stock in Barcelona · 24-48h delivery