Respooling and Rewinding Service

Format conversion and presentation of metallic wires

12 Respooling lines

0,7 – 3 mm Diameter range

Custom metal wire rewinding

Respooling transfers metallic wire from its original presentation (orbit, industrial coil) to reels compatible with the target machine. Cable manufacturing lines use standardized dimension bobbins (DIN) that don't always match the wire supply format. Rewinding also allows reconditioning material that has suffered tangles or winding damage during storage or transport.

Trascanadora rebobinando hilo de acero a bobina DIN

12 rewinding lines We have 12 rewinding machines to rewind steel, aluminium and copper wire from jumbo coils to standard DIN bobbins, adapting the length and tension to each customer needs.

Process

Bobina jumbo de hilo de acero, materia prima para trascanado

Reception

Material in orbit or industrial coil format, own or customer-supplied.

Nave industrial con 12 lineas de trascanado en funcionamiento

Respooling

Wire transfer to DIN bobbins with tension control and defect detection.

Estantería con bobinas DIN etiquetadas listas para envío

Adjustable capacity

Footage per bobbin adapts to target line requirements.

Processable Materials

Material	Source
Galvanized steel wire	OR64 stock or customer material
Aluminum wire	Customer material
Copper wire	Customer material

Technical Specifications

Diameter Range

Minimum wire diameter 0,7 mm

Maximum wire diameter 3 mm

Target Bobbins

Standard DIN

Available sizes DIN 250 • DIN 350 • DIN 400 • DIN 630 • other standards

Capacity per bobbin Adjustable as needed

From jumbo coil to DIN bobbin

We rewind metal wire from large format coils to standardized DIN bobbins, ready to feed cable manufacturing lines. Each bobbin is adjusted to the required length and tension.

Jumbo Source coil

DIN Target bobbin

When to choose each size

The DIN bobbin size determines the maximum wire footage per reel. Larger bobbins (DIN 630) reduce the number of bobbin changes in the armoring line, but require bobbin holders with greater load capacity. Smaller bobbins (DIN 250) facilitate manual handling but increase stops for changeover.

Applications

Galvanized steel wire is mainly used as mechanical protection armoring in power and communication cables. Respooling prepares the wire in the exact format required by the armoring machine.

Need metallic wire respooling?

Tell us material (steel, aluminum, copper), wire diameter, source format, target DIN bobbin size and footage per bobbin. We respool both our galvanized steel stock and your own material.